Operation manual proportional pressure valves with. Bosch rexroth directional control valves d03 ng6 3 this order code describes the desired model variances of the do3 ng 6 directional control valves. The br gn valve body is a no go as it will shift too high on an olds v8. I cant thank nino and his crew enough, having had problems with juddering and gears changing up at certain revs and a bit of clunking i took it to nino who diagnosed the problem, after having the gearbox overhauled and new torque converter my car is like new, so smooth now and a lot more responsive,its brilliant,so thanks again nino,great job,will. Unscrew 10 torx socket bolts and remove valve body. Install the trox socket bolts 3 and torque to 71 in lbs not foot lbs. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. Look for marred, scratched or rough sealing surfaces on the valve plug part 2. Pushbutton is vandalresistant and requires less than 5 pounds to activate valve. Refer to pages 2036 for the valve body exploded views and check ball locations and functions and assembly procedures.
An assembly according to any preceding claim and comprising two identical charging valves in a single valve body. When installing the valve body in the transmission, the plastic part of the selector valve 1 must engage in the driver of the detent plate 2. For complete technical details and product specification, contact your local alfa laval supplier or visit us at. Valve body pressure control system repair of tr80sd vw 08 automatic transmission. Jf506e 09a automatic transmission valve body for vw audi a3. Allied valves technicians are trained to repair all types of valves from all manufacturers. Valve is an aircontrol pneumatically operated, pushbutton valve using atmospheric air. Grasp the sleeve with a pair of pliers while twisting, and lift the sleeve from the body. In the vw notation system the gearbox received the designation 0c8. Before reaming any bores, inspect the main pressure regulator valve. Insert selector valve 1 in driver of detent plate 2. Volkswagen transmission repair, rebuild or replacement. Jf506e 09a automatic transmission valve body for vw audi.
Use mounting lugs cast on valve body as support when required. I wonder if anyone is able to get a maybach valve body from the nag1 powered versions. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. If swapping shift soleniods skip steps 816 these deal with peformance valve body exchange 8. The diagnosis was based on the service code the service engine light had been on, but had disappeared. Operation manual proportional pressure valves with integrated. Says trans fluid is clean, very small amount debris maybe brass found in pan. Not sure if its right for your vehicle we have over 18 years experience in the field. National board valve repair seminar texas department of. Audi a3, q3, tt seat leon, toledo skoda octavia, superb volkswagen caddy, beetle, golf, jetta, passat, scirocco, shara, touran. Volkswagen transmission repair, rebuild or replacement 09g. Once you verify this you want to now adjust the manaul valve to the replacement valve body.
This walks the manual valve out so you can unhook and hook the manual valve a litte easier. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. After hooking up the manual and bolting the valve body back you want make sure the manual valve it hooked up to the shifter linkage. Any other tips for this trans to shift wot between 45004800. Same problem p1870 code on after two highway test drives. Aug 25, 2011 hi all mentioned in another post that i was having gearbox troubles, obviously being intermittent when i took it to the gearbox specialists it behaved perfectly but they said it sounded like the valve body needs replacing, they are the second person to say this and abit of internet searching suggests it is as well.
The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Hughes performance offers 3 different control valve bodies for your specific application. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Sins tf60sn09g transmission solenoid kit fit 09g325039. The 01m is the automatic 4 speed that gets a bad rap, it has its faults, ie bad valve body s, but i dont think they are that bad. This valve body was designed using southern hotrods street testing that monitors all clutch pressures, torque converter pressures, and torque converter lock up clutch pressures all with accurate analog gauges. Call 856 8480908 for remanufactured valve body product support. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair.
According to the owner of the vehicle the transmission was only. Solenoid n 217 is responsible for adjusting the pressure of the hydraulic fluid in the main flow of the valvebody. The pressure varies depending on the temperature, speed and mode of operation of the automatic transmission. Atsg transmission repair manuals,dodge chrysler manuals. Iclx are used in suction lines for the opening against high. The plates are calibration specific, requiring either the transmission part number or an existing plate id number, to reorder. This will resolve your flare concern if you do not have any other problems. A wide variety of 09g 325 039a valve body options are available to you, such as temperature of media, application, and structure. Here you will find an overview of alfa laval valves and automation for hygienic applications. The detailed steps below correlate to the quick guide steps.
I cant thank nino and his crew enough, having had problems with juddering and gears changing up at certain revs and a bit of clunking i took it to nino who diagnosed the problem, after having the gearbox overhauled and new torque converter my car is like new, so smooth now and a lot more responsive,its brilliant,so thanks again nino,great job,will definitely be. Paying no attention may result in damaging the valve or incorporated system parts. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Org this intensive fiveday seminar covering each area of pressure relief valves provides management, qc personnel, and supervisors the latest and most indepth information.
The 09g09m 6speed automatic transmission is installed in the following. Nissan murano cvt transmission page 4 car forums at. Dodge magnum rt with multidisplacement engine system 2005, automatic transmission valve body by mopar. I purchased a valve body from another ebay add and found they were just taking the valve bodys out of the junk yard.
In times past, when rebuilding the 01m, you just ordered a new valve body from vw for about 700 dollars, because there were no methods to test, nor were there techniques or parts available to repair or rebuild them. In my country there are no ase tech nor a certified technicians, and i have not seen any one able to repair or ream the valve body at all even the trans guru wont do it, furthermore the valve body cost double than it is in the us. Valve is direct acting, nonmetering type and is optionally available as metering with nonhold open. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. The first version is our automaticmanual valve body, installed on all of our 1 streetstrip transmissions. Do you feel shaking or shuddering when you engage the clutch. Aisin warner tf60sn valve body vw, audi, mini cooper. The sixspeed automatic transmission dq250 02e is an inhouse development of vag together with borgwarner inc.
Valve body repair audi a3 q3 tt vw passat golf skoda. Repair of valvebody solenoids of automatic transmission a3, q3, tt, passat, golf, superb dq250 02e. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. The electronic control unit periodically corrects the value of the main pressure in accordance with the operating conditions of the gearbox. Sonnax remanufactured valve bodies are backed by a limited lifetime warranty. Safety instructions please read the operation manual before installation, startup, service, repair or stocking. I purchased a valve body from sunbelt and installed it and it shifts smooth dont wast your time going anywhere else. Refer to page 7 figures 7 and 8 for the solenoid location and tcm communication description.
The stage ii modified valve body will increase the nag1 shift pressures. The second version is a full manual control valve body, used more specifically for all types of racing. Premium quality components, verified oe performance. Are you having transmission valve body issues or just looking to upgrade your valve body. Thoroughly clean all valve parts with an acceptable cleaner. Our six locations are strategically placed to help you save money by reducing technician travel time. Repair kit for valve body and tells you what other videos did not.
Transmission shift upgrade valvesvalve body knowledge base. They apparently have upgraded valve bodies compared to the amg nag1 powered cars theyre putting out a shit ton more power then the e55 amgs. Halfmoon openings, at the midsection at the manual valve and at the opposite corner are used as leverage points to separate the plate from the castings. Org this intensive fiveday seminar covering each area of pressure relief valves provides management, qc personnel, and supervisors the latest and most indepth. Sins tf60sn 09g transmission solenoid kit fit 09g325039. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Code p1870 again, new valve body already car forums and. By selecting a company that has technicians trained in all different types of valve repair, you can save money on repairs, as well as on mobilization charges. The 09a is a automatic 5 speed and completely different. Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team.
Remanufactured 09g valve body for volkswagen and skoda. The 01m is the automatic 4 speed that gets a bad rap, it has its faults, ie bad valve bodys, but i dont think they are that bad. Valve body kits free delivery possible on eligible purchases. The solenoid that regulates that clutch to apply is the n282 solenoid. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra. The transmission fluid was changed and the problem was solved for a wh. Solenoids are individually cleaned, inspected, calibrated, and tested. These valves are also used for the manual or motorized opening or closing of pipe lines carrying gases and liquids commonly used in industrial proc esses. I have the trans all apart so anything can be done.